Download A Practical Guide to Energy Management for Processors by Energywise Consortium PDF

By Energywise Consortium

Do you need to lessen power intake whilst plastics processing? This e-book supplies complete information on powerful strength administration for businesses within the polymer processing undefined. This e-book is one among 3 which aid the ENERGYWISE Plastics undertaking eLearning platform for ecu plastics processors to extend their wisdom and knowing of power administration. issues coated comprise: o Injection Moulding o Extrusion o Rotational Moulding o Compression Moulding o Moulds and Tooling o different tactics the opposite books during this sequence are: functional consultant to power administration for Managers and functional consultant to strength administration of amenities and Utilities.

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It has been estimated that in general the rotomoulding process wastes approximately 90% of the energy input for heating and cooling. Thus, energy efficiency projects can deliver significant benefits for rotomoulders [10]. Generally efforts to maximise energy efficiency can be classified into four areas: 1. Good housekeeping 2. Equipment improvement 3. Process improvement 4. 1 Good Housekeeping Good housekeeping and maintenance helps ensure an efficient and reliable operation as well as being essential to avoid wasting energy and it often costs nothing!

2 Reducing Energy Consumption in the Rotational Moulding Process Energy inefficiencies are inevitable in any industrial process resulting in both economic and environmental impacts. They can result from designs that do not incorporate energy efficient specifications such as heat recovery, operations that run on inefficient methods and a poor maintenance programme. Reducing these losses will substantially increase the plant’s efficiency, but they must first be identified and quantified [9]. It has been estimated that in general the rotomoulding process wastes approximately 90% of the energy input for heating and cooling.

A material with an high MFI will have a low viscosity and is thus usually chosen for rotational moulding. However, the MFI chosen must be a compromise as resins with higher MFI enable the production of parts with a good surface finish and detail, whilst lower MFI resins result in higher strength parts. The MFI of rotomoulding resin grades are similar to, or even higher, than those of injection moulding resin grades, typically falling in the range of 2 g/10 minutes to 10 g/10 minutes [7]. 4. , bulk) density of a powder is determined both by its physical density and its packing.

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